suction extraction

Particle Suction Extraction System: High-quality laboratory equipment for your cleanliness testing.

CleanControlling developed the complementary method of suction extraction in response to requests for alternative dry extraction methods and first launched the Particle Suction Extraction System in 2018. This particle suction extraction is now a variant of the air extraction described in the standards.

Application-oriented particle extraction with particle suction extraction system.

The testing of particle contamination on functionally relevant components, which essentially results from the manufacturing process, is carried out by indirect testing. Before microscopic evaluation by measuring, counting and typing the particles, they are detached from the component by a sampling step and then deposited on analysis filters. The sampling step, called extraction, is performed using liquid or dry medium.

In the field of technical cleanliness, full-surface liquid extraction for determining the particle load present has been state of the art for years and was originally described in VDA 19 of 2004. However, wet extraction is rather unsuitable for components that can be damaged in contact with liquid media. In 2015, therefore, new extraction methods, including air extraction by blowing off the components in a closed extraction cabinet, were included in the revised VDA 19.1 and later also in ISO 16232. In the meantime, the spectrum of components has changed considerably, also in connection with e-mobility and assistance systems, for which air extraction by blowing off also reaches its limits. For example, testing the large components of battery systems in a closed extraction cabinet is unsuitable. But also the requirement for suitable test methods directly in the process environment cannot be fulfilled with the established extraction methods.

CleanControlling's particle suction extraction system enables the suction extraction of dry adhering particles as a mobile compact system C|PS² or as a complete system with digital control C|PS³apex. The particles are loosened from the surface with nozzles, extracted and selectively collected or deposited on sample carriers such as laboratory bottles, analysis filters or particle traps. The extraction parameters are also qualified by means of decay measurement in accordance with VDA 19.1 / ISO 16232. Analysis filtration and light-optical analysis are also carried out in accordance with VDA 19.1 / ISO 16232, thus producing reproducible and comparable results. Suction extraction is increasingly defined and normatively described in test specifications of well-known OEMs and suppliers.

The particle suction extraction system as support in mobile laboratory equipment

With the particle suction extraction system you have a non-destructive and mobile test method with suction extraction to carry out your cleanliness tests economically, quickly and practically. Particles are extracted from the surface by suction and extracted particles are separated by the cyclone unit. Particles are collected in a laboratory bottle, analysis filter or particle trap and then counted, measured and typed using microscopic analysis.

The particle extraction system is supplied as a compact system C|PS² for uncomplicated transport in a compact and combinable case system together with the necessary accessories. In addition to the particle-suction extraction system, this also contains helpful analysis and extraction equipment. Laboratory bottles and cleaning utensils for the particulate extraction system are also included in the compact system for your mobile cleanliness tests.

Innovative particulate extraction system with digital control

The particle-suction extraction system C|PS³apex as a complete system with the innovative digital control, the particle-suction extraction system is particularly suitable for repetitive tests, e.g. inline tests accompanying series production in the process environment or also in the laboratory itself. Several component-specific test parameters can be stored, which then guide the user to the test process via voice prompts and on-screen display. The test parameters are reliably maintained by integrated monitoring of the volume flow.

Expand the spectrum of your laboratory tests for your own company with the Particle Suction Extraction System.  Technical cleanliness is of high relevance for various growth industries, which is why the demand for modern laboratory technology for dry extraction methods will continue to grow in the future.

State-of-the-art laboratory technology directly from the manufacturer: CleanControlling particle extraction system

Inquire online about CleanControlling's innovative particle extraction system or order all accessories and consumables online. As one of the leading international companies in the field of technical cleanliness, we as the developer and manufacturer of our Particle Suction Extraction System will be happy to provide you with advice and professional service.

Ask us your questions and choose in our online store not only the particulate extraction system, but also further modern laboratory technology and laboratory supplies for your daily work in the demanding cleanliness laboratory.